Filtration Consultancy

Filtration Consultancy
Service Details

Choosing the right filter bag in dust collection systems plays a direct and decisive role in emission levels, energy consumption, and maintenance costs. As BWF Distic, we analyze your process conditions in detail and recommend the most suitable filter bag and material combination based on your temperature, humidity, chemical content, particle structure, and operating cycles. In this way, we both enhance filtration performance and maximize filter service life.

We select the most suitable filter bag for your process

Temperature and chemical compatibility

Based on process temperature and gas composition, we select the appropriate fiber types (PPS, P84, PTFE, aramid, etc.) and minimize the risks of high-temperature deformation and chemical attack.

Surface selection matched to particle characteristics

According to dust particle size, adhesiveness, and loading behavior, we optimize dust capture performance using plain, calendered, singed, or specially treated surfaces.

ePTFE membranes and coatings

To achieve low emissions and stable pressure drop, we evaluate ePTFE membranes, oil- and water-repellent, and antistatic coatings, offering the most cost-effective combination based on process requirements.

Energy consumption optimization

By jointly evaluating filter porosity, air-to-cloth ratio, and pressure drop, we recommend filter bag designs that reduce fan and compressor energy consumption.

Extended filter service life

Through proper fiber selection, stitching details, and designs compatible with the cleaning method, we extend the service life of your filter bags and reduce replacement frequency.

Performance analysis of existing filter bags

We examine filter bags currently in operation on-site and analyze root causes of clogging, wear, or thermal damage to provide improved filter bag recommendations.

System-compatible design

We define dimensions and details that are fully compatible with your cage design, cleaning system (jet pulse, shaker, reverse air), and filter housing, ensuring ease of installation and maintenance.

On-site support and commissioning

We provide commissioning support for new filter bag sets and offer on-site consultancy on differential pressure, pulse frequency, and air-to-cloth ratio settings.

Service Details

Lower costs and higher efficiency with the right filter bag selection

Lower fan and compressor energy consumption thanks to reduced differential pressure
Fewer shutdowns and lower maintenance costs thanks to long-life filter bags
More stable and lower emission levels with ePTFE membranes and special surface treatments
A future-ready filtration strategy that adapts to process changes
Predictability in material inventory and replacement planning
Filtration Consultancy

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